If your business requires efficient movement of materials, the right conveyor system can make all the difference. While our standard conveyors suit a range of industrial applications, custom conveyor solutions are better for bespoke production needs, space and material requirements.
Here we explore what custom conveyors are, when they’re the right choice and how Coveya can help you find the perfect bespoke conveyor system for your business.
What Are Custom Conveyors?
Unlike traditional conveyors that have fixed designs and configurations, custom conveyors are specifically designed to meet the needs of your business. Bespoke conveyor belt designs address the precise challenges and needs of your production line, with tailored modifications that are suited to your workflow, the materials you’re working with and the size and layout of your premises.
The conveyors are based on standardised, proven conveyor systems but have modifications to suit different applications. From special belt types, angles and integrations with existing systems, every part of the production line is considered when you choose a bespoke conveyor.
After a free site survey, we design a custom conveyor solution that aligns with your requirements, rather than being a one-size-fits-all system.
When A Custom Conveyor Is the Right Choice
Not every production workflow needs a custom conveyor. If you’re dealing with complex or very specific requirements, going for a bespoke fit might be the best option. Here are a few situations where a custom conveyor solution might be the best fit:
- Complex workflows: If your production line involves non-linear layouts, elevation changes or multiple stages
- Specialised materials: Fragile, hazardous or temperature-sensitive materials may need specific belt types and enclosures to prevent damage or cross-contamination
- Space constraints: Premises with limited floor space or unusual layouts may need specific conveyor belt sizes to make the most of every inch of space
- Integrations: Need your conveyor system to work with existing automation equipment or machinery? A bespoke design ensures all systems work together
- High-speed operations: Some operations run 24/7 and need conveyor belts that can handle high throughput and keep up with demand
- Regulatory compliance: Specific industries like food processing and pharmaceuticals require specific materials or safety features. Bespoke conveyors can be built to meet these specific standards, from the first day of installation
Key Benefits of Custom Conveyor Solutions
1. Operational Efficiency
A custom conveyor solution is designed around your workflow. This means you’ll see fewer adjustments, downtime and smoother transitions between tasks. With fewer interruptions, your team can work faster and more targets can be met.
A conveyor system configured specifically to your workflow boosts productivity across the board, so you can increase throughput and ensure operations run as smoothly as possible. Higher productivity often equals higher profit because materials move faster and downtime is reduced.
2. Improved Throughput and Reduced Downtime
When you choose custom conveyors that fit seamlessly with your operation, you’ll see fewer malfunctions and downtime, as these solutions are more resilient to the demands of your project.
Here at Coveya, we offer service and maintenance as part of our package, carrying out a service every 3 months to keep your operations in check and downtime to a minimum. This ensures better performance under pressure, especially with systems that run 24/7. When conveyor belts are built bespoke to your needs, you’ll see fewer mechanical failures and downtime.
3. Tailored Safety Features
Health and safety are paramount on every production line. Bespoke conveyors address common safety needs of your specific production line to keep your staff, systems and premises safe and compliant.
Tailored safety features that can be added to your production line include emergency stops, safety interlocks and detection tools like sensors. This is especially important when working with heavy-duty or hazardous materials, and keeps your systems compliant with industrial safety standards.
4. Greater Space Utilisation
In busy industrial environments like warehouses, factories or construction sites, making the most of your available space is essential. A custom conveyor solution is designed to fit around your environment, working around space limitations, tight corners, awkward angles and low ceilings, helping you do more with less space to keep up with production demands. Bespoke systems help you maximise efficiency, even in the most space-restricted areas.
How to Determine if a Custom Conveyor Is Right for You
If you’re not sure whether choosing a custom conveyor will offer benefits to your production workflow, consider the following questions:
- Are your current conveyors limiting productivity?
- Do you need unique features or materials that standard conveyors don’t offer?
- Are you planning to scale operations soon?
- Do you have integration requirements with robotics, sensors or ERP systems?
- Are there safety or regulatory concerns that need tailored solutions?
If you answered yes to the above questions, a bespoke conveyor could deliver the long-term value you’re looking for to scale your operations.
Partnering With the Right Conveyor Provider
Choosing the right partner for your conveyor system is just as important as choosing the right conveyor. When you work with Coveya, you’re not just getting a custom conveyor solution, but a team that works with you for the long term, offering design, installation, servicing and maintenance.
Our team supports you through the lifecycle of your custom conveyor belt and collaborates closely to make sure you get the best custom conveyor for your production line. We have over 30 years’ experience across industries like construction, manufacturing, production, water treatment, recycling and waste, so can handle a range of industry requirements – just see our breadth of success stories.
We supply market-leading custom conveyors to customers across the UK and worldwide, and have the right toolkit to ensure you’re getting the best conveyor systems to meet your production demand. We’ve worked with leading companies like South West Water, Biffa and Grundon – discover more about us and what sets our services apart.
Our 4-Step Custom Conveyor Solution Process
- Initial assessment and consultation: We start by getting to grips with your requirements and goals, to ensure your solution fits with your objectives. Our free site surveys ensure the perfect custom conveyor solution for our clients
- Design and manufacture: We design and build bespoke conveyors using only the highest quality materials to make sure your solution is efficient, durable and reliable
- Installation and training: We offer full installation and take the time to train your team properly so you can maximise the efficiency and longevity of your conveyor system
- Ongoing maintenance and support: We don’t just disappear after installation. Our team offers expert maintenance and support through regular servicing to keep your conveyor belt running smoothly
Looking for A Custom Conveyor Solution? Contact Our Expert Team Today!
If you think a custom conveyor solution could be the right option for your business, we’re here to build the right system for your needs. Our expert team is on hand to guide you through the process, from the first consultation to ongoing support.
To get the most out of your initial consultation, make sure you have your goals, requirements and challenges laid out. This helps us to align our services with exactly what you need. If you’re ready to get started with designing a bespoke conveyor, or just want some advice on what route to take, give us a call on 0808 915 9195 , email support@coveya.co.uk or arrange a call back by filling out our quick contact form.